Technical Parameter of Imtp Metal Intalox Saddles Ring

Type

Surface area m²/m³

Void %

Packing Factor

#15

291.3

95.6

65

#25

225.8

96.6

41

#40

150.8

97.7

28

#50

100

98

18

#70

60

98.5

12

Feature of Imtp Metal Intalox Saddles Ring:

30% Lower pressure dorp than Pall ring’s

Geometric design minimized liquid hold-up

Greater Capacity & efficiency than other random packings

When selecting metal saddle ring packings for your application, there are several key factors to consider:

Operating conditions of Imtp Metal Intalox Saddles Ring:
Temperature range: Determine the minimum and maximum temperatures the packing will be exposed to, as different metals have different temperature rating capabilities.
Pressure range: Understand the pressure range the packing will need to withstand, as higher pressures may require a more robust packing material.
Chemical compatibility: Ensure the packing material is compatible with the fluids, gases, or other chemicals it will be exposed to.
Equipment specifications:
Shaft diameter: Measure the diameter of the shaft or rotating element the packing will need to seal, and select a packing size that matches.
Gland or stuffing box dimensions: Ensure the packing dimensions (inner diameter, outer diameter, and thickness) are compatible with the gland or stuffing box where it will be installed.
Shaft speed: Consider the rotational speed of the shaft, as higher speeds may require a packing material with better wear resistance.
Material selection:
Corrosion resistance: Choose a metal packing material that is resistant to corrosion, based on the specific operating environment and fluid/gas composition.
Hardness and strength: Select a packing material with appropriate hardness and strength to withstand the mechanical stresses it will be subjected to.
Thermal expansion: Consider the thermal expansion properties of the packing material to ensure a good fit and seal over the operating temperature range.
Installation and maintenance:
Ease of installation: Look for packings that are easy to install and replace, minimizing downtime during maintenance.
Lubricant compatibility: Ensure the packing material is compatible with any lubricants or sealants used in the equipment.
Maintenance requirements: Understand the expected lifespan of the packing and the frequency of replacement required.
Regulatory and safety considerations:
Compliance with industry standards: Ensure the packing meets any relevant safety, environmental, or industry-specific regulations.
Hazardous environment suitability: If the application involves hazardous materials or environments, select a packing material that is appropriately rated.
By carefully considering these factors, you can select the most suitable metal saddle ring packing for your specific application, ensuring reliable performance, long service life, and compliance with safety and regulatory requirements.

Proper maintenance of metal saddle ring packings is crucial to ensure their long-term performance and the efficient operation of the equipment they are installed in. Here are some typical maintenance practices for metal saddle ring packings:

Inspection and monitoring of Imtp Metal Intalox Saddles Ring:
Regularly inspect the packing for any signs of wear, damage, or deterioration, such as cracks, grooves, or deformation.
Monitor the packing for any leaks or changes in the seal performance, which may indicate the need for adjustment or replacement.
Packing adjustment:
If the packing begins to show signs of leakage or loss of seal, tighten the gland or stuffing box to compress the packing and restore the seal.
Avoid over-tightening, as this can lead to increased friction, heat generation, and premature wear of the packing.
Packing replacement:
Replace the packing when it reaches the end of its useful life, as indicated by excessive wear, leakage, or loss of sealing ability.
Follow the manufacturer’s recommendations for the packing replacement interval, which may depend on factors such as operating conditions, duty cycle, and maintenance history.
Lubrication and cleaning:
Apply the recommended lubricant or sealant to the packing, shaft, and gland surfaces to reduce friction and wear.
Clean the packing and surrounding areas regularly to remove any accumulated dirt, debris, or corrosive materials that could compromise the packing’s performance.
Packing installation:
Ensure proper installation of the packing, following the manufacturer’s instructions and best practices to ensure a tight and consistent seal.
Use the correct packing material, size, and configuration to match the equipment’s specifications.
Record-keeping and analysis:
Maintain detailed records of the packing’s performance, maintenance activities, and replacement history.
Analyze the packing’s service life and failure modes to identify any trends or potential improvements in the maintenance program.
Training and procedures:
Provide training to maintenance personnel on the proper handling, installation, and maintenance of metal saddle ring packings.
Develop and document standard operating procedures for packing maintenance and replacement to ensure consistency and compliance.