Metal Structured Packing
Metal Corrugated-plate packing is constructed in modules. The vertical blades of the packing are fixed in position with welded cross members. During installation of either style, each successive layer of the grid packing is rotated 45 degrees to the previous layer. This specific orientation eliminates horizontal planes where liquid and/or solids can collect. The Style 3 packing has a greater projected area perpendicular to the gas flow causing higher localized vapor velocities, effectively providing higher efficiencies.
Technical Parameter of Metal Structured Packing
Type | Theoretical Plate Number NT/(1/m) | Surface area a/(m2/m3) | Void ratio/ % | Liquid Loading/ U m³/(m².h｝ | F Factor Fmax/ m/s(Kg/m³)0.5｝ | Pressure Drop (Mpa/m) |
125Y | 1-1.2 | 125 | 98.5 | 0.2-100 | 3 | 2.0*10 -4 |
250Y | 2-3 | 250 | 97 | 0.2-100 | 2.6 | 3.0*10 -4 |
350Y | 3.5-4 | 350 | 95 | 0.2-100 | 2.0 | 3.5*10 -4 |
500Y | 4-4.5 | 500 | 93 | 0.2-100 | 1.8 | 4.0*10 -4 |
700Y | 6-8 | 700 | 85 | 0.2-100 | 1.6 | 4.6-6.6*10 -4 |
125X | 0.8-0.9 | 125 | 98.5 | 0.2-100 | 3.5 | 1.3*10 -4 |
250X | 1.6-2 | 250 | 97 | 0.2-100 | 2.8 | 1.4*10 -4 |
350X | 2.3-2.8 | 350 | 95 | 0.2-100 | 2.2 | 1.8*10 -4 |
Trade Details of Metal Structured Packing
Related Trade Information | |
HS Code | 8419909000 |
Package | 1: Two Super sacks on Fumigation Pallet 2: 100L plastic woven bag on Fumigation Pallet 3: 500*500*500 mm carton on Fumigation Pallet 4: Upon your requirement |
Process Method | Stamping,Cutting and welding. |
Material | PP,PVC,PFA,PE,CPVC,PVDF,PPS.PES,E-CTFE,FRPP and so on |
Typical Application | 1.Monomers from plastics (MDI, DMT, etc.) 2.Fatty acids, fatty alcohols, fatty acid esters 3.Mono, di, tri, and tetra-ethylene glycols 4.Pharmaceutical products (vitamins, etc.) 5.Fragrances (menthol, geraniol, etc.) 6.Separations of mixed isomers 7.Fine chemicals 8.Flue Gas Absorber |
Production time | 7 days against one 20GP container loading quantity |
Executive standard | HG/T 21559.2-2005 or refer to your detailed requirement |
Sample | Free samples within 500 Grams |
Other | Accept EPC turnkey,OEM/OEM,Mold Customization,Installation&Guidance,Test, Entrusted design service etc. |
Typically Application of Metal Structured Packing
1. Scrubbers with High Solids
2. Coker Fractionators
3. Atmospheric Crude Units
4. Vacuum Crude Units
5. Resid Cracker
6. Reactor Off-Gas Scrubbers
7. Cracked Gas Quench Towers
8. Edible Oil Deodorizers
Feature of Metal Structured Packing
Metal structured packing, such as the Metal Intalox Saddle Ring, has several key features that make it a popular choice for various industrial applications. Here are the main features of metal structured packing:
High Surface Area:
The unique design and three-dimensional structure of metal structured packing, like the Intalox Saddle Ring, maximize the surface area per unit volume of the packing.
This high surface area is crucial for efficient mass transfer and fluid-fluid contact in processes like distillation, absorption, and drying.
Efficient Mass Transfer:
The complex flow paths and open structure of metal structured packing promote effective mixing and contact between the fluid phases, enhancing mass transfer rates.
The intricate flow patterns created by the packing design increase the interfacial area between the fluids, improving the efficiency of the mass transfer process.
Low Pressure Drop:
Compared to other packing types, metal structured packing typically exhibits a lower pressure drop across the packing bed.
This lower pressure drop translates to reduced energy consumption and operating costs for the process equipment.
High Capacity:
The design of metal structured packing allows for higher packing densities within the column or vessel, resulting in increased capacity and throughput for the industrial process.
Durability and Corrosion Resistance:
Metal structured packing, such as stainless steel Intalox Saddle Rings, is highly durable and can withstand the harsh operating conditions often encountered in industrial processes.
The corrosion-resistant nature of the metal materials ensures a longer service life for the packing, reducing the need for frequent replacement.
Plate’s Groove texture also improves liquid’s distribution and wettability. Since then, Structured packing’s apply, design, manufacture was widely promoted by many companies. Such as Swiss Kuhni’s Rombopak, Germany Montz’s Montz-pak, American Norton’s Intalox Structure packing, Jaeger’s Max-pak, Raschig’s Ralu-pac and so on.
