CNOOC Tianye Chemical Desulfurization EPC Project

 

CNOOC Tianye Chemical Desulfurization EPC Project

High-Efficiency Desulfurization Packing Solutions Help Petrochemical Enterprises Achieve Ultra-Low Emission Standards

CNOOC Tianye Chemical Desulfurization EPC Project

Project Overview

CNOOC Tianye Chemical Co., Ltd. is located in the Jinqiao Economic Development Zone, Hohhot City, Inner Mongolia Autonomous Region. In response to the national ultra-low emission policy, the company implemented a high boiler flue gas index upgrade project. The project adopts ammonia/ammonium sulfate wet desulfurization technology, with CNOOC Energy Conservation and Environmental Protection Service Co., Ltd. as the engineering, procurement, and construction (EPC) contractor.

The project aims to control the concentration of sulfur dioxide, nitrogen oxides, and particulate matter in the flue gas below 35mg/Nm³, 50mg/Nm³, and 5mg/Nm³ respectively, achieving ultra-clean emissions and meeting the most stringent national environmental requirements.

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Project Location

Jinqiao Economic Development Zone, Hohhot, Inner Mongolia

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Process Technology

Ammonia/Ammonium Sulfate Wet Desulfurization

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Project Objectives

SO₂ ≤ 35mg/Nm³, NOx ≤ 50mg/Nm³, Particulates ≤ 5mg/Nm³

CNOOC Tianye Chemical Desulfurization EPC Project

AYRTTER Technical Solution and Packing Application

The project adopts a “one boiler, one tower” scheme. The core equipment includes an absorption tower, spray system, and mist eliminator. The absorption tower has a diameter of 13 meters and is equipped with multiple spray layers and packing layers to ensure sufficient gas-liquid contact and achieve high-efficiency desulfurization. Packing is a key internal component in wet desulfurization towers for efficient mass transfer.

Packing Selection and Configuration Scheme

Lower Tower Section – Random Packing

Main Types: Staircase Ring, Pall Ring
Materials: Polypropylene (PP), Reinforced Polypropylene (RPP)
Technical Features: High voidage, high capacity, low pressure drop, good mass transfer efficiency
Function: The lower section of the desulfurization tower has high gas-liquid loading and is prone to sulfur paste deposition. Random packing ensures high desulfurization efficiency even at high gas velocities.
Advantages: The unique conical flanged structure effectively reduces gas resistance, promotes liquid surface renewal, and has excellent anti-fouling performance.

Upper Tower Section – Structured Packing

Main Types: Corrugated Plate Packing (e.g., 250Y, 350Y models)
Materials: Polypropylene (PP), Polyvinylidene Fluoride (PVDF)
Technical Features: Uniform gas-liquid distribution, negligible scale-up effect
Function: Provides fine treatment of preliminarily scrubbed flue gas, effectively distributes gas flow, and creates favorable conditions for subsequent chevron mist eliminators.
Advantages: Further reduces mist droplets and residual pollutants in the emitted flue gas.

Packing Material Selection

Considering the corrosiveness of the desulfurization slurry (containing ammonium salts, sulfites, etc.), the project mainly selects corrosion-resistant engineering plastic materials for packing, ensuring long-term stable operation in the temperature and chemical environment of the desulfurization system, avoiding corrosion issues associated with metal packing.

Polypropylene (PP)
Reinforced Polypropylene (RPP)
Polyvinylidene Fluoride (PVDF)

Project Results

After successful commissioning, the project significantly reduced pollutant emissions and met stringent environmental standards. Although corrosion of internal tower components occurred during initial operation, subsequent rectifications ensured long-term stable operation of the plant. As an important environmental upgrade case within the CNOOC system, this project provides reliable technical options and engineering practice references for similar petrochemical and chemical enterprises in flue gas treatment.

≥95%
Desulfurization Efficiency
≤35mg/Nm³
SO₂ Emission Concentration
≤5mg/Nm³
Particulate Emission Concentration
Stable Operation
Plant Operation Status

Project Summary

The success of the CNOOC Tianye Chemical desulfurization EPC project is attributed to rational process design (ammonia-based desulfurization) and optimized selection of key internal components (such as the combination of staircase ring/Pall ring and structured packing). This packing configuration balances high desulfurization efficiency with anti-clogging reliability, making it one of the core elements ensuring long-term, efficient, and stable operation of wet desulfurization plants.

This case is for reference only. Specific project conditions may vary based on actual operational conditions. For inquiries, please contact the professional technical team.

 

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