CPVC Corrugated Plate Packaging in Chemical Industries: Applications and Advancements
Production of CPVC corrugated plate packing, PVC corrugated plate packing, and plastic corrugated plate packing is now taking place at the plastic corrugated workshop. The plate packing has a diameter of 2.6 metres, the model number is 250Y, the plate thickness is 1.2mm, and the quantity is 58.5 cubic metres. The CPVC material used is 250. There is another kind of plastic corrugated packaging known as CPVC corrugated plate packing. The forming temperature of this material is different from that of PP material, which makes it more challenging to process throughout the manufacturing process. When compared to the cost of regular PP materials, it will be much more expensive than those materials. Chlorinated polyvinyl chloride, often known as CPVC, is a material that is frequently used in the corrosive chemical industry as a pipeline.
The surface of the corrugated CPVC material 250-type CPVC corrugated plate is embossed with unique little patterns, and the choice of fillers is determined by the circumstances under which the plate is being used. The corrugated plate is a sort of ripple that has been enhanced over its previous form. Within the container, the corrugated plate is positioned in a vertical orientation and in a direction that is parallel to the longitudinal axis. In relation to the length of the board, the direction of the ripples on the board is between 30 and 60 degrees as measured in degrees. On the same corrugated plate, the ripples are parallel to one another, and the ripples on the boards that are next to one another are in the form of a cross. When the fluid flows through this section, motions in the upper and downward directions are beneficial for the aggregation, floating, or settling of scattered phase droplets. This ultimately results in a significant improvement in the processing capacity and separation efficiency.
Enhancing Separation Efficiency with CPVC Corrugated Plate Packing
The CPVC material 250-type corrugated plate packing ripple application is extensively used in the processes of absorption and desorption; Additionally used for the purification of exhaust gases and the activities of heat exchange. The oil-water separation process in oil fields and refineries is an example of a process that is ideal for this material since it can withstand large liquid loads and high operating pressures.
Packing on corrugated plates made of CPVCRoughening the surface of the rolled plastic corrugated sheet in order to improve the wetting performance of the packing is one of the characteristics that distinguishes the SB-350 model CPVC material plastic hole plate corrugated regular packing. In order to create grooves, burrs, and roughness on the surface of the corrugated sheet, the particular process involves using a cutting tool to hook, rub, and scratch the surface of the plastic corrugated sheet to varied degrees. The following are the characteristics that define CPVC corrugated plate packing: numerous plastic corrugated plates with preset corrugated configurations and surface roughness treatment are stacked, and a packing disc is created according to a particular chord length and height, and then the disc is joined and packed in a packing tower.
Optimizing Processes with CPVC Corrugated Plate Packing in Oil Fields and Refineries
The CPVC corrugated plate packing is a sort of filler that is piled in an orderly fashion and positioned within the tower in a geometric shape that is consistent throughout. The gas-liquid flow channel is specified, the phenomena of groove and wall flow is improved, pressure drop is reduced, but a more specific surface area is provided, and it is possible to obtain larger mass and heat transfer effects in the same volume. Because of the structure’s homogeneity, regularity, and symmetry, the metal corrugated plate packing has a larger porosity and flux than bulk packing does when it has the same specific surface area. As a result, the comprehensive processing capacity of the metal corrugated plate packing is much higher than that of plate towers and bulk packed towers.
Innovative Manufacturing of CPVC Corrugated Plate Packing
The desulfurization tower, the alkali washing tower, the wet decomposition tower, and the benzene washing tower are all examples of applications that make extensive use of the CPVC corrugated plate packing kind of packaging. In desulfurization projects, including those involving plastic materials and metal stainless steel materials, this particular form of aperture corrugated plate packing is the one that is most often utilised. The technical specifications that are included inside the equipment are taken into consideration when customers make their decision about whether to employ plastic orifice plate corrugated packing or stainless steel orifice plate corrugated packing. The following are some examples of the specifications and models that Pingxiang Cologne is capable of producing: 125Y CPVC corrugated plate packing, 250Y CPVC corrugated plate packing, 350Y CPVC corrugated plate packing, 450Y CPVC corrugated plate packing, 500Y CPVC corrugated plate packing, and so on. Additionally, customers have the ability to choose the proper model by using the parameters included inside the device. It is not the case that the model “the bigger the bigger” or “the smaller the better”; rather, it is only the model that is suitable. Corrugated plate packaging for an ecologically friendly desulfurization tower is shown in this example diagram.
Corrugated plate packaging made of CPVC and the manufacturing method for it The packing tower is an essential piece of equipment for the chemical separation process since it is used for gas-liquid mass transfer. It is the packaging that is placed within the packing tower, and it is the most important part of the packing tower. Through the provision of a contact surface for gas-liquid two-phase heat and mass transfer, it finds widespread use in a variety of absorption and desorption unit activities. These operations include the production of hydrochloric acid, sulfuric acid, natural gas, waste gas purification treatment, as well as desorption and degassing devices.